缸套-活塞环磨损失效分析及其表面织构强化研究

Study on Wear Failure and Surface Texture Strengthening of Cylinder Liner-Piston Ring

  • 摘要: 缸套-活塞环摩擦副表面磨损失效占到内燃机故障成因的三成以上。高温高压的极端条件下,缸套-活塞环之间的润滑油膜形成困难,因而易用形成表面磨损。该文结合实际工况下的缸套表面磨损形貌,分析了磨损的形式及其机理,阐述了表面织构改性技术对降低缸套内表面磨损的作用,并研究了织构形貌、分布、尺寸、面积占有率等影响因素对磨损性能的影响。研究发现:分区设计多种图案织构、选用合适的深径比和面积占有率是提升耐磨性、降低制造和维护成本的有效方式。以上研究对高性能内燃机缸套-活塞环的设计制造提供参考。

     

    Abstract: Surface wear failure of the cylinder liner - piston ring friction pair accounts for more than 30% of internal combustion engine failures. Under extreme conditions of high temperature and pressure, it is difficult to form lubricating film between cylinder liner and piston ring, resulting in surface wear. Based on the surface wear morphology of cylinder liner under actual working conditions, the wear form and its mechanism are analyzed in this paper. Secondly, the mechanism of surface texture modification technology to reduce the wear on the inner surface of cylinder liner and the influence of texture morphology, distribution, size, area occupancy and other influencing factors on wear performance are expounded. It is found that it is an effective way to improve wear resistance while reducing manufacturing cost and maintenance cost to design the texture of various patterns in different zones and select appropriate depth-diameter ratio and area occupancy. The above research provides reference for the design and manufacture of cylinder liner and piston ring of high performance internal combustion engine.

     

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