链板式排屑器故障分析及改进

Fault Analysis and Improvement of the Belt-Type Chip Conveyor

  • 摘要: 链板排屑器构造简单,主要应用在机床加工和生产线中。由于排屑器运行过程中时滑动摩擦面较多,因此,正常使用时存在磨损,必须进行定期维护。该文着重分析排屑器机械故障原因及改进措施。通过对SUC8202S数控车床排屑器的结构原理及故障分类的分析,发现排屑器堵塞和磨损是排屑器的主要故障,这些故障主要是设计原理和实际状况不匹配造成。为防止故障发生,给出维护保养措施,建议设计阶段和使用阶段要考虑客户对切削工艺的要求,并定期实施维护保养,以减少故障发生。

     

    Abstract: The belt-type chip conveyor is characterized by simple structure, and mainly applied in the processing and production lines of machine tools. Due to its large number of sliding friction surfaces during operation, the chip conveyor is worn during normal use and must be maintained regularly. In this paper, the mechanical fault and improvement measures of the chip conveyors are analyzed. By analyzing the structural principles and fault classification of the SUC8202S CNC lathe chip conveyor, the study has found that the blockage and wear of the chip conveyor are the main faults, which is mainly caused by the mismatching between design principles and actual conditions. Therefore, the maintenance measures are then provided; it is necessary to actually consider the clients' required cutting technology and implement regular maintenance measures in the design stage and use stage of conveyors, so that the faults can be decreased.

     

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