龚成功, 张瑞, 杨云赟. 泡沫模代替木模树脂砂铸造工艺可行性分析[J]. 机械研究与应用, 2023, 36(6): 34-37. DOI: 10.16576/j.ISSN.1007-4414.2023.06.010
引用本文: 龚成功, 张瑞, 杨云赟. 泡沫模代替木模树脂砂铸造工艺可行性分析[J]. 机械研究与应用, 2023, 36(6): 34-37. DOI: 10.16576/j.ISSN.1007-4414.2023.06.010
GONG Cheng-gong, ZHANG Rui, YANG Yun-yun. Feasibility Analysis of Foam Mold Instead of Wood Mold in Resin Sand Casting Process[J]. Mechanical Research & Application, 2023, 36(6): 34-37. DOI: 10.16576/j.ISSN.1007-4414.2023.06.010
Citation: GONG Cheng-gong, ZHANG Rui, YANG Yun-yun. Feasibility Analysis of Foam Mold Instead of Wood Mold in Resin Sand Casting Process[J]. Mechanical Research & Application, 2023, 36(6): 34-37. DOI: 10.16576/j.ISSN.1007-4414.2023.06.010

泡沫模代替木模树脂砂铸造工艺可行性分析

Feasibility Analysis of Foam Mold Instead of Wood Mold in Resin Sand Casting Process

  • 摘要: 以半圆柱形大型球铁轴承座为研究对象,利用泡沫塑料制作模样并进行试产,通过对比检查各工序特点,探讨了泡沫模代替木模后进行树脂砂铸造工艺的可行性。结果表明,泡沫模树脂砂铸造工艺完全可行,其具有加工周期短、价格低廉和工艺简单等优点,适合单件或数件铸件的生产。但是由于泡沫塑料强度较低,在造型和制芯时容易变形,因此需要提前增设加固结构进行预防;利用高温火焰去除模样时,极易引起周围树脂砂的溃散,应先用小刀和锯子等工具去除大部分模样后再烧除,以尽量缩短烧烤时间。

     

    Abstract: Taking the semi-cylindrical ductile iron bearing seat as the object, the feasibility of the foam mold resin sand casting process, which is wood mold in the past, is studied and discussed by comparatively investigating the features in each trial process. The results show that the foam mold resin sand casting process is feasible, with advantages such as shorter preparing time, lower price and simple process, and suitable for the production of single or several casting. However, due to lower strength of the foam plastic, the foam mold is easily deformed or destroyed in the process of making the mold cavity and the core, so it is necessary to prevent by adding the reinforcement means in advance. In addition, when removing the foam mold with the high temperature flame, it is easy to cause the collapse of the surrounding resin sand, therefore, it is suggested that in order to shorten the firing time as far as possible, the portable tools like knife or heat line saw should be used to remove most of the foam mold before burning.

     

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