廉晚祥, 关莉, 王雷, 胡鹏涛, 刘文斌, 齐婵颖. 某型电液伺服阀零偏故障分析[J]. 机械研究与应用, 2023, 36(6): 51-53,58. DOI: 10.16576/j.ISSN.1007-4414.2023.06.015
引用本文: 廉晚祥, 关莉, 王雷, 胡鹏涛, 刘文斌, 齐婵颖. 某型电液伺服阀零偏故障分析[J]. 机械研究与应用, 2023, 36(6): 51-53,58. DOI: 10.16576/j.ISSN.1007-4414.2023.06.015
LIAN Wan-xiang, GUAN Li, WANG Lei, HU Peng-tao, LIU Wen-bin, QI Chan-ying. Analysis of Zero Deviation Fault of a Certain Type of Electrohydraulic Servo Valve[J]. Mechanical Research & Application, 2023, 36(6): 51-53,58. DOI: 10.16576/j.ISSN.1007-4414.2023.06.015
Citation: LIAN Wan-xiang, GUAN Li, WANG Lei, HU Peng-tao, LIU Wen-bin, QI Chan-ying. Analysis of Zero Deviation Fault of a Certain Type of Electrohydraulic Servo Valve[J]. Mechanical Research & Application, 2023, 36(6): 51-53,58. DOI: 10.16576/j.ISSN.1007-4414.2023.06.015

某型电液伺服阀零偏故障分析

Analysis of Zero Deviation Fault of a Certain Type of Electrohydraulic Servo Valve

  • 摘要: 发动机导叶控制装置是发动机防喘调节系统的重要驱动部件,它接收来自发动机电子控制器的指令,并通过控制导流叶片角度偏转而达到发动机防喘振的目的。针对某导叶控制装置电液伺服阀零偏故障问题,通过导叶控制装置工作原理分析,开展了零偏故障原因分析,建立了电液伺服阀零偏故障树。通过对底事件逐一排查、产品分解检查以及试验验证,最终确定该零偏故障是由于限位螺钉突出量过大而引起衔铁撞击变形,从而导致电液伺服阀零偏超差。调整限位螺钉突出量,并在模拟产品性能测试试验条件下进行改进措施验证,结果发现零偏异常现象消失。所用故障分析方法与结果对外场同类故障排故具有积极的指导意义,对后续同类产品的设计改进和新研产品开发具有借鉴意义。

     

    Abstract: The engine guide vane control device is an important driving component of the engine anti-surge regulation system; it receives commands from the engine electronic controller and achieves the purpose of engine anti-surge by controlling the angle deflection of the guide vane. Aiming at the zero bias fault of electro-hydraulic servo valve of a guide vane control device, through analzing the operating principle of the guide vane control device, causes of the zero bias fault are analyzed, and the electro-hydraulic servo valve zero bias fault tree analysis is established. After investigating the underlying events one by one, and conducting the product breakdown inspection and experimental verification, it is ultimately determined that the zero deviation fault is due to the excessive protrusion of the limit screw causing the armature to collide and deform, resulting in the zero deviation of the electro-hydraulic servo valve exceeding the tolerance. By adjusting the protrusion of the limit screw and conducting the improvement measures under the simulated product performance testing conditions, the zero deviation anomaly disappears. The fault analysis method and results in this article have positive guiding significance for troubleshooting the similar faults in the external field, and have reference significance for improving the design of the similar products and developing new research products in the future.

     

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