安磊, 张春光, 刘佳慧, 刘嘉瑞, 杨煜兵. 基于DOE的爬壁机器人永磁吸附装置优化设计[J]. 机械研究与应用, 2023, 36(6): 59-62,68. DOI: 10.16576/j.ISSN.1007-4414.2023.06.017
引用本文: 安磊, 张春光, 刘佳慧, 刘嘉瑞, 杨煜兵. 基于DOE的爬壁机器人永磁吸附装置优化设计[J]. 机械研究与应用, 2023, 36(6): 59-62,68. DOI: 10.16576/j.ISSN.1007-4414.2023.06.017
AN Lei, ZHANG Chun-guang, LIU Jia-hui, LIU Jia-rui, YANG Yu-bing. Optimized Design of Permanent Magnet Adsorption Device for Wall-Climbing Robot based on DOE[J]. Mechanical Research & Application, 2023, 36(6): 59-62,68. DOI: 10.16576/j.ISSN.1007-4414.2023.06.017
Citation: AN Lei, ZHANG Chun-guang, LIU Jia-hui, LIU Jia-rui, YANG Yu-bing. Optimized Design of Permanent Magnet Adsorption Device for Wall-Climbing Robot based on DOE[J]. Mechanical Research & Application, 2023, 36(6): 59-62,68. DOI: 10.16576/j.ISSN.1007-4414.2023.06.017

基于DOE的爬壁机器人永磁吸附装置优化设计

Optimized Design of Permanent Magnet Adsorption Device for Wall-Climbing Robot based on DOE

  • 摘要: 船舶除漆爬壁机器人通过永磁吸附装置吸附于船舶钢板壁面。文章基于机器人爬壁机可靠吸附和灵活行走的设计要求,设计了一种基于Halbach阵列的永磁吸附装置并建立了爬壁机器人的力学模型,由此得出机器人可靠吸附所需吸附力数值的结论。把永磁体的磁质比作为目标函数,对永磁体的结构参数进行优化,这样可大幅度地提高永磁体的磁能利用率。通过爬壁机器人行走试验,验证了船舶除漆爬壁机器人满足可靠吸附和行走灵活的设计要求。永磁吸附装置优化设计取得的研究成果对于促进船舶除漆技术的进步有显著意义,为后续学者研究提供有利的参考。

     

    Abstract: The ship's wall-climbing robot for removing paint is adsorbed on the wall of the ship's steel plate by a permanent magnetic adsorption device. Aiming at the design requirements of reliable adsorption and flexible walking of the wall-climbing robot, a permanent magnet adsorption device based on Halbach array is designed in this paper. The mechanical model of the wall-climbing robot is established to obtain the adsorption force required for reliable adsorption. Taking the ratio of adsorption force to mass of the permanent magnet as the objective function, the structural parameters of the permanent magnet are optimized, and thus the magnetic energy utilization rate of the permanent magnet is greatly improved. Through the walking experiment of the wall-climbing robot, it is verified that the ship's paint removal wall-climbing robot meets the design requirements of reliable adsorption and flexible walking. The research results obtained in the optimized design of permanent magnet adsorption device have remarkable significance in promoting the progress of ship's wall-climbing robot for removing paint technology and improving the social and economic benefits.

     

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