郑伟. 矿井长距离带式输送机线摩擦驱动增压装置设计应用[J]. 机械研究与应用, 2023, 36(6): 145-147. DOI: 10.16576/j.ISSN.1007-4414.2023.06.039
引用本文: 郑伟. 矿井长距离带式输送机线摩擦驱动增压装置设计应用[J]. 机械研究与应用, 2023, 36(6): 145-147. DOI: 10.16576/j.ISSN.1007-4414.2023.06.039
ZHENG Wei. Design and Application of Friction Drive Boosting Device for Long Distance Belt Conveyor Lines in Mines[J]. Mechanical Research & Application, 2023, 36(6): 145-147. DOI: 10.16576/j.ISSN.1007-4414.2023.06.039
Citation: ZHENG Wei. Design and Application of Friction Drive Boosting Device for Long Distance Belt Conveyor Lines in Mines[J]. Mechanical Research & Application, 2023, 36(6): 145-147. DOI: 10.16576/j.ISSN.1007-4414.2023.06.039

矿井长距离带式输送机线摩擦驱动增压装置设计应用

Design and Application of Friction Drive Boosting Device for Long Distance Belt Conveyor Lines in Mines

  • 摘要: 针对线摩擦带式输送机运行过程中,空载、少载时承载带与传动带间摩擦产生的驱动力不足,导致主机系统能耗增加,以及满载时承载带与传动带间摩擦力激增造成的皮带过度磨损现象,以线摩擦带式输送机运行工况为研究背景,对输送机布置方式进行研究,分析了凹弧段和凸弧段布置方式下二者输送机皮带特征,提出了一种带边增压方式,进行了摩擦驱动增压装置设计,并建立了仿真模型进行运算。仿真运算结果显示:摩擦驱动增压装置可根据皮带承载载荷大小自主调整承载带与传动带间的摩擦力,改善驱动力不足,延长皮带使用寿命,利于线摩擦带式输送机进行长距离、大运量运输。此装置的成功应用为类似工况下线摩擦带式输送机的大规模投产使用提供借鉴。

     

    Abstract: During the operation of a linear friction belt conveyor, the insufficient driving force generated by the friction between the bearing belt and the transmission belt during no-load or underload conditions leads to an increase in energy consumption of the host system; and the phenomenon of excessive belt wear would be caused by the sharp increase in friction between the load-bearing belt and the transmission belt when fully loaded. Aiming at the above problems, taking the operating conditions of linear friction belt conveyors as the research background, the conveyor layout is studied, and the characteristics of the conveyor belts under the concave and convex arc section layout are analyzed. Then the band edge boosting method is proposed, friction driven boosting device is designed, and the simulation model is established for calculation. The simulation calculation results show that the friction driven boosting device can independently adjust the friction force between the bearing belt and the transmission belt based on the size of the belt load, improve the insufficient driving force, extend the belt service life, and facilitate long-distance and large volume transportation of the friction belt conveyor. It provides reference for the large-scale production and use of friction belt conveyors under the similar working conditions.

     

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