段兴媛, 马殷元. 堆垛机速度控制策略对比研究[J]. 机械研究与应用, 2024, 37(1): 65-68,74. DOI: 10.16576/j.ISSN.1007-4414.2024.01.016
引用本文: 段兴媛, 马殷元. 堆垛机速度控制策略对比研究[J]. 机械研究与应用, 2024, 37(1): 65-68,74. DOI: 10.16576/j.ISSN.1007-4414.2024.01.016
DUAN Xing-yuan, MA Yin-yuan. Comparative Study on Speed Control Strategy of Stacker Crane[J]. Mechanical Research & Application, 2024, 37(1): 65-68,74. DOI: 10.16576/j.ISSN.1007-4414.2024.01.016
Citation: DUAN Xing-yuan, MA Yin-yuan. Comparative Study on Speed Control Strategy of Stacker Crane[J]. Mechanical Research & Application, 2024, 37(1): 65-68,74. DOI: 10.16576/j.ISSN.1007-4414.2024.01.016

堆垛机速度控制策略对比研究

Comparative Study on Speed Control Strategy of Stacker Crane

  • 摘要: 文章分析了自动化立体仓库堆垛机现有的多段调速、速度闭环和位移闭环等控制方式,发现多段调速控制方式具有立柱振幅太大、速度易突变和运行时间长等问题;而单一速度闭环控制系统需要低速运行一段距离,以降低作业效率;位移内嵌速度闭环控制系统虽然定位精确、动态响应快,但速度突变容导致货物倒塌事故。针对以上问题,提出了采用S型速度曲线控制的方式,以提高堆垛机运行的快速性、安全性和定位精度。然后在Matlab/Simulink模块中建立立柱摆动的二阶仿真模型,由仿真比较可得,S型速度曲线控制方式下速度减少了7.6%,振幅降低了8.3%,所以该方式具有更好的快速性、平稳性和定位精度效果,尤其在中长距离的时间优化方面效果明显。

     

    Abstract: In this paper, the existing control methods of multi-stage speed regulation, speed closed-loop, and displacement closed-loop for the automated three-dimensional warehouse stackers are analyzed. It is found that the multi-stage speed regulation control method has problems such as too large column amplitude, easy speed mutation, and long operating time; and the single speed closed-loop control system needs to run a distance at a low speed to reduce the operation efficiency. Although the displacement embedded speed closed-loop control system has accurate positioning and fast dynamic response, the sudden change of speed can easily lead to the accident of cargo collapse. In view of the above problems, the S-shaped speed curve control method is proposed to improve the speed, safety and positioning accuracy of the stacker. Then, the second order simulation model of column swing is established in the Matlab/Simulink module. Compared with the simulation, the speed is reduced by 7.6% and the amplitude is reduced by 8.3%, so this method has better rapidity, stationarity and positioning accuracy, especially in medium and long distance.

     

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