青饲料收获机抛料筒内流动特性分析及壁面磨损预测
Flow Characterization and Wall Wear Prediction in Throwing Cylinder of Green Fodder Harvester
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摘要: 以青饲料收获机抛料筒为研究对象,针对抛料筒在长期作业中出现的破损问题,采用数值模拟的方法,对抛料筒内流动状态进行计算,并对壁面磨损做出预测。以设计工况下抛料筒入口速度和切碎后秸秆尺寸作为流场计算的边界条件,计算获得筒内速度及压力分布状态;在此基础上选择DNV磨损模型计算得到抛料筒壁面磨损率分布特性,并提出提升抛料筒耐磨性,延长使用寿命的方法。将数值计算的方法应用于青饲料收获机抛料筒内流动特性的研究和壁面磨损预测,为抛料筒流道的优化设计和磨损状态评估以及抗磨损设计提供了理论依据。Abstract: In this paper, taking the green fodder harvester throwing cylinder as the research object, aiming at the problem that the throwing cylinder is broken in long-term operation, numerical simulation is used to calculate the flow state in the throwing cylinder and make prediction on the wall wear. Under the designed working condition, the inlet velocity of the throwing cylinder and the size of the chopped straw are taken as the boundary conditions of the flow field calculation to obtain the velocity and pressure distribution inside the cylinder; on this basis, the DNV wear model is chosen to obtain the distribution characteristics of the wear rate of the wall of the throwing cylinder. Then a method to enhance the wear resistance of the throwing cylinder and extend its service life is proposed. The numerical calculation method is applied to the study of flow characteristics and wall wear prediction in the throwing cylinder of green fodder harvester, which provides theoretical basis for the optimization design of the flow path of the throwing cylinder and the evaluation of the wear state as well as the design of anti-wear.