哈氏合金大直径薄壁圆环创新加工方法

Innovative Processing Method of Hastelloy Large Diameter Thin-Walled Ring

  • 摘要: 文章针对耐腐蚀难以加工的哈氏合金材料薄壁V型齿面圆环类产品存在的刚度较低、车削容易发振、公差无法保证等难题,提出了一套创新夹持材料的加工方法与技术。此加工方法利用工件内孔位置及机械装置与工件的夹持摩擦力来进行车削,以此实现一个夹持工位内的全部切削作业,从而降低翻身、找正偏差对产品的冲击,同时也能有效提升制造质量及效率。哈氏合金材质的V型齿圆环类车削加工攻关成功,验证了新型夹持方法可有效解决此类产品的车削难题。该车削方法对类似薄壁圆环类零件的生产具有很好的借鉴和推广价值。

     

    Abstract: Aiming at the problems such as low rigidity of thin-walled V-tooth surface ring products with corrosion resistance and difficult to machine the Hastelloy materials, easy vibration in turning and unable to guarantee tolerance, a set of innovative processing methods and technologies for clamping materials is put forward in this paper. Using position of the inner hole of the workpiece, turning is carried out by using the friction between the mechanical device and the workpiece to realize all cutting operations in a clamping station, which reduces the impact on the product caused by turning over and aligning deviation, and also effectively improves the manufacturing quality and efficiency. Through the success of tackling the problem of V-shaped tooth ring made of Hastelloy, it is verified that the new clamping method can effectively solve the turning problem of this kind of products. This turning method has a good reference and popularization value for production of the similar thin-walled rings.

     

/

返回文章
返回