某种离心机底盘共振固有频率有限元模拟分析

Finite Element Simulation Study of Solidification Vibration Disk

  • 摘要: 离心机底盘的共振特性对其运行稳定性和寿命有着重要影响。文章采用有限元模拟方法,研究了实心底盘、三孔底盘和六孔底盘这三种不同结构的离心机底盘在固有频率方面的差异。三种底盘的几何参数相同,均为直径2 000 mm、主轴高度600 mm、主轴直径320 mm,孔径300 mm,材料选用Q235低碳钢。通过有限元分析软件(Abaqus)对三种底盘的模态进行计算,获得其前5阶固有频率,并通过比较不同设计条件下的固有频率来分析孔洞结构对底盘振动特性的影响。分析结果表明,相较于实心底盘,开孔结构底盘的固有频率呈现出增高的趋势,且随着孔数的增加,底盘的固有频率逐渐上升。研究表明,底盘开孔设计不仅有效降低了底盘的质量,实现了轻量化设计,还能够提高底盘的固有频率,避免与工作频率产生共振。这一研究为离心机底盘的优化设计提供了理论依据和参考,有助于提高设备的长期稳定性和可靠性。

     

    Abstract: The resonance characteristics of the centrifuge baseplate have a significant impact on its operational stability and lifespan. In this study, the finite element simulation method is used to investigate the differences in natural frequencies of three different structural designs of centrifuge baseplates: solid baseplate, three-hole baseplate, and six-hole baseplate. The geometric parameters of the three baseplates are identical, with a diameter of 2000 mm, spindle height of 600 mm, spindle diameter of 320 mm, and hole diameter of 300 mm; and the Q235 low-carbon steel is selected as the material. The modal of three kinds of baseplates is calculated by finite element analysis software (Abaqus), and the first five natural frequencies are obtained. By comparing the natural frequencies under different designs, effect of the hole structure on vibration characteristics of the baseplate is analyzed. The analysis results show that, compared to the solid chassis, the natural frequencies of the perforated chassis exhibit an increasing trend. Furthermore, as the number of holes increases, the natural frequency of the chassis gradually rises. The study demonstrates that the perforated design not only effectively reduces the mass of the chassis, achieving lightweight design, but also improves the natural frequency of the chassis, thus preventing resonance with the operating frequency. This research provides theoretical basis and reference for the optimization design of centrifuge chassis, helping to enhance the long-term stability and reliability of the equipment.

     

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