液冷储能内冷管路总成密封可靠性评价

Sealing Reliability Evaluation of Liquid-Cooled Energy Storage Internal Cooling Pipeline Assembly

  • 摘要: 针对液冷储能内冷管路系统泄漏引发的电池短路跳闸、燃爆等问题,该文基于管路总成建模,以既定的接头密封形式及连接方案分析风险漏点;并结合管路总成生产、装配、运输、运维等产品全生命周期过程可能触发风险漏点失效的关键要素,以潜在的失效结果为导向,反推管路总成密封可靠性评估办法。主要从材料性能、管路密封及耐压能力、接头连接可靠性、管路总成寿命、振动模拟、装配便宜性等方面设计试验项目、试验目的、试验条件、试验方法、试验判据,并对关键试验进行佐证。通过将内充介质压力增至管路总成破坏的极限试验以及多套工程实践应用表明,其失效位置与推理的风险漏点一致,体现了该可靠性评价方法的合理性,为液冷储能产品安全运行奠定了基础。

     

    Abstract: Aiming at the problems of battery short-circuit tripping and explosion caused by the leakage of liquid-cooled energy storage internal cooling pipeline system, this paper analyzes the risk leakage points based on the pipeline assembly modeling and the established joint sealing form and connection scheme. Combined with the key factors that may trigger the failure of risk leakage points in the whole life cycle process of pipeline assembly production, assembly, transportation, operation and maintenance, the reliability evaluation method of pipeline assembly seal is inversely inferred based on the potential failure results. The test items, test purposes, test conditions, test methods and test criteria are designed from the aspects of material properties, pipeline sealing and pressure resistance, joint connection reliability, pipeline assembly life, vibration simulation and assembly convenience, and the key tests are supported. In the experiment, increasing the pressure of internal filling medium until the pipeline assembly is damaged, as well as multiple sets of engineering practice applications, the failure location is consistent with the inferred risk leakage point, reflecting the rationality of this reliability evaluation method and laying the foundation for the safe operation of liquid-cooled energy storage products.

     

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