矿用架空乘人装置无人值守系统的设计及应用研究
Design and Application Research of Unmanned System for Mining Overhead Passenger Equipment
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摘要: 某矿现用架空乘人装置监控系统自动化、智能化水平低,仍需进行人工监视、巡检,且存在效率低、监测死角多等问题,若不能及时发现设备故障,则会对架空乘人装置安全运行产生很大隐患。为有效解决上述问题,该文基于架空乘人装置的结构及工作原理,分析了应用中现存的主要问题;结合系统改造的主要功能需求,综合应用网络远程监测技术、PLC控制器以及传感器为架空乘人装置设计了一种无人值守监控系统,重点设计了系统的硬件及软件部分,并进行了应用测试。测试结果表明:该系统可远程监测架空乘人装置的运行工况,能够远程自动启停控制架空乘人装置并对架空乘人装置进行综合故障保护,系统运行稳定可靠,达到了较好的应用效果。所研究内容可为类似工况下架空乘人装置的现代化改造提供参考。Abstract: The current overhead passenger device monitoring system in a certain mine has low automation and intelligence levels, and still requires manual monitoring and inspection. There are problems such as low efficiency, multiple monitoring blind spots, delayed detection of equipment failures, and significant safety hazards in the operation of the overhead passenger device. To effectively solve these problems, based on the structure and working principle of the overhead passenger device, the main problems in its application are analyzed. Then, combined with the main functional requirements of the system transformation, a type of unmanned monitoring system for overhead passenger device is designed through comprehensively applying the network remote monitoring technology, PLC controller and sensors; and the hardware and software parts of the system are designed and tested. The test results show that the system can remotely monitor the operating conditions of the overhead passenger devices, automatically start and stop the overhead passenger devices remotely, and provide comprehensive fault protection for the overhead passenger devices. The system operates stably and reliably, achieving good application effects. This study can provide reference for the modernization of overhead passenger devices under the similar operating conditions.