一种旋转式防波板的结构设计与仿真分析
Structural Design and Simulation Analysis of a Rotating Wave Deflector
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摘要: 液罐车内液体剧烈晃动时会严重影响车辆的控制运行,还有可能对罐体造成破坏,而防波板可以有效减缓液体对罐体的冲击。该文在分析传统防波板结构的基础上,提出一种旋转式防波板结构,并对罐车在紧急制动工况下的罐内液体晃动现象进行双向流固耦合分析。通过分析罐体内液体对不同防波板的冲击情况,得出制动过程中罐内气液两相分布图以及0.1s内的等效应力与位移图,仿真结果表明:新型防波板结构的承载能力和寿命均有所提高,验证了该新型结构的可行性,为防波板的设计提供了一种新的思路。Abstract: When the liquid inside the tank truck shakes violently, it will seriously affect the control operation of the vehicle and may cause damage to the tank body,and the wave deflector can effectively reduce the impact of the liquid. Based on an analysis of traditional wave deflector structure, this paper proposed a rotating wave deflector and conducted a bidirectional fluid-structure interaction analysis of liquid sloshing inside the tank under emergency braking conditions.By analyzing the impact of the liquid on different wave deflector types, the study obtained the gas-liquid phase distribution within the tank during braking, as well as the equivalent stress and displacement diagrams within 0.1 seconds. The simulation results showed that the new structure improved both load-bearing capacity and service life, thereby verifying the feasibility of the design and providing a new approach for wave deflector development.