模具前轴头开裂原因探究

Research on the Causes of Cracking in the Front Axis Head of the Mold

  • 摘要: 生产玻璃钢管的设备主要是大尺寸模具。随着玻璃钢管(筒)生产规模的扩大,所需的成型模具数量在不断增加。由此,生产过程中出现的成型模具轴头失效的情况也越来越多。针对某玻璃钢管(筒)生产所需的成型模具在转动过程中前轴头开裂的情况,该文通过力学分析和断口观察,得出前轴头开裂的原因为:轴头结构设计壁厚偏小、焊接工艺不合理、焊接质量较差。该研究所得结果可为轴头的设计优化以及焊接工艺改进提供参考。

     

    Abstract: The equipment for producing fiberglass pipes mainly includes large-sized molds.The number of forming molds required for the production of fiberglass pipes (tubes) is increasing.Simultaneously, there have also been cases of shaft head failure in the production process of forming molds.In response to the cracking of the front axle head during the rotation of the forming mold required for the production of a certain fiberglass tube (cylinder), mechanical analysis and fracture observation were conducted to determine the reasons for the cracking of the front axle head: the design wall thickness of the axle head structure was too small, and the unreasonable welding process and poor welding quality caused the cracking of the front axle head.The obtained results can provide reference for the design and welding of the shaft head.

     

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