人造石墨负极材料半自动包装机设计及应用

Design and Application of Semi-automatic Packaging Machine for Artificial Graphite Anode Materials

  • 摘要: 针对目前人造石墨负极材料包装效率低、质量不稳定及依靠人工过多等问题,该文基于PLC控制系统设计了一款半自动包装机。通过分析包装工艺流程,完成了物料输送、计量称重、填充装袋、封口等模块的三维建模设计,并开发了 PLC 控制程序及计量称重系统,同时分别研制了25 kg标袋与600 kg吨袋两种包装机型。系统部署了重量、光电、热电偶等传感器,对包装参数进行实时监测并反馈至PLC,由PLC按预设逻辑精确控制各执行机构,实现包装过程的自动化与智能化。经对包装精度、包装速度、封口质量及控制系统稳定性等指标进行试验验证表明,两种包装机均满足设计要求,能够实现负极材料包装的高效、精准和稳定运行,适用于中小企业的柔性化生产需求。

     

    Abstract: To address the problems of low packaging efficiency, unstable quality, and excessive reliance on manual labor in the packaging of artificial graphite anode materials, this study designs a semi-automatic packaging machine based on a PLC control system. By analyzing the packaging process flow, the three-dimensional designs of key modules including material conveying, weighing and metering, filling and bagging, and sealing were completed, and the PLC control program and weighing system were developed. Two machine models were designed, namely a 25 kg standard bag packaging unit and a 600 kg jumbo bag packaging unit.The system integrates sensors such as load cells, photoelectric sensors, and thermocouples to monitor packaging parameters in real time and transmit feedback to the PLC. The PLC precisely controls each actuator according to preset logic, enabling automated and intelligent packaging operations. Experimental tests on packaging accuracy, packaging speed, sealing quality, and control system stability show that both packaging machine models meet the design requirements. They achieve efficient, accurate, and stable packaging of anode materials and are suitable for the flexible production needs of small and medium sized enterprises.

     

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