电站汽轮机不锈钢活塞环工艺方法

Process Method of Stainless Steel Piston Ring for Power Plant Steam Turbine

  • 摘要: 该文以06Cr19Ni10不锈钢材质大型薄壁圆环工件为研究对象。由于该类工件径向尺寸远大于轴向尺寸,在加工过程中易发生翘曲变形,导致正、反面跳动及表面粗糙度等精度指标超差;同时,其 Z 字形搭接面结构特征使得在接配间隙合格的条件下,仍难以保证精密尺寸和形位公差要求。针对上述问题,结合不锈钢材料特性及工件结构特点,设计了相应的组合夹具与加工工艺流程。实践结果表明,所设计的组合夹具和加工工艺能够有效保证工件加工精度,对类似零件的加工生产具有良好的借鉴和推广价值。

     

    Abstract: This paper takes a large thin-walled circular ring workpiece made of 06Cr19Ni10 stainless steel as the research object. Due to the fact that the radial dimension of this type of workpiece is much larger than its axial dimension, warping deformation is prone to occur during machining, resulting in excessive deviations in accuracy indices such as face runout on both sides and surface roughness. Meanwhile, the Z-shaped matching surface feature makes it difficult to guarantee precise dimensional and geometrical tolerances even when the mating clearance meets the requirements.To address these issues, combined with the material characteristics of stainless steel and the structural features of the workpiece, a corresponding combined fixture and machining process route are designed. Practical results show that the proposed combined fixture and machining process can effectively ensure machining accuracy, providing good reference value and applicability for the machining and production of similar parts.

     

/

返回文章
返回