线材形变马氏体缺陷在拉拔过程中的转变及影响

Transformation and Influence of Martensitic Defects in Wire Deformation during Drawing Process

  • 摘要: 在线材生产过程中,线材表面易出现较深的裂纹状缺陷。金相分析表明,该类缺陷区域表层存在明显的白亮层,说明线材表层已发生形变马氏体(亦称拉拔马氏体)转变。该缺陷在后续拉拔和捻股过程中易引发断丝现象,严重影响钢丝绳的产量和产品质量。针对上述问题,本文系统研究了形变马氏体缺陷的形成机理,重点分析了其成因、组织形态、影响因素及相应的预防措施,明确了形变马氏体的产生条件及其对材料性能的影响规律,并验证了所提出预防措施的有效性和必要性。研究结果对于提高生产人员对形变马氏体缺陷的认识,以及指导其在实际生产中的防控具有重要的价值和意义。

     

    Abstract: In the process of wire production, deep crack like defects often appear on the surface of the wire. Through metallographic observation, a layer of white bright layer was found at the defect location on the surface of the wire. The conclusion drawn is that deformation martensite (also known as drawing martensite) has already formed on the surface of the wire, which often leads to wire breakage during subsequent drawing and twisting, seriously affecting the yield and quality of the steel wire rope. This article conducted in-depth and detailed research on the causes, morphology, influencing factors, and preventive measures of deformation martensite defects through research and analysis. The specific results of the conditions for the formation of deformation martensite and its impact on material properties were obtained, verifying the effectiveness and necessity of preventive measures. This result has important value and significance for improving the understanding of deformation martensite among production employees and preventing its occurrence in actual production.

     

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