装载机液控流量放大阀故障分析及解决方案

Failure Analysis and Solution on the Loader Hydraulic Control Flow Amplification Valve

  • 摘要: 针对装载机液控流量放大阀在耐久试验中出现的冲击压力持续高压问题进行了深入分析发现,梭阀在负载压力选择时普遍存在中位憋压现象。由此给出了原流量放大阀耐久故障的冲击波形曲线,进而提出了两种创新性解决方案:一是将恒流量阀集成于主阀体;二是从主阀杆获取LS压力,并重点对集成恒流量阀方案进行了实验验证,成功获取了1 Hz频率下的耐久试验冲击波形曲线。研究结果表明,两种解决方案均能有效消除主阀LS中位憋压问题,同时成功解决了耐久试验过程中主泵持续高压的技术难题。解决方案对缓冲转向冲击具有良好的改善效果,为流量放大阀的产品设计开发提供了新的思路,对装载机转向性能的调试具有重要的理论指导意义。

     

    Abstract: This paper conducts an in-depth analysis of the continuous high impact pressure of the hydraulic-controlled flow amplification valve of loaders during durability tests. It is found that the shuttle valve commonly experiences a neutral position pressure buildup during load pressure selection. The impact waveform curve of the original flow amplification valve under durability failure is presented, and two innovative solutions are proposed: integrating a constant flow valve into the main valve body, and acquiring LS pressure from the main valve spool. Experimental verification is mainly carried out on the integrated constant flow valve scheme, and the durability test impact waveform curve at 1 Hz is successfully obtained. The research results show that both solutions can effectively eliminate the LS neutral position pressure buildup of the main valve and resolve the technical problem of continuous high pressure of the main pump in the durability test. The solutions significantly improve the buffering effect of steering impact, provide new ideas for the product design of flow amplification valves, and have important theoretical guiding significance for the commissioning of loader steering performance.

     

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