基于有限元法的汽车排气系统振动特性分析与结构优化

Vibration Characteristic Analysis and Structural Optimization of Automotive Exhaust System based on Finite Element Method

  • 摘要: 汽车排气系统的振动能量通过挂钩及悬架组件传递至底盘与车身结构,直接影响整车的噪声、振动及声振粗糙度(NVH)性能。该文基于有限元法开展排气系统动力学特性分析,重点针对约束模态、自由模态下挂钩一阶模态及动刚度特性进行数值化评估。依据企业标准对某车型排气系统挂钩性能进行验证,结果表明:挂钩四的模态频率(302.7 Hz)勉强满足预设阈值(≥300 Hz),对挂钩四进行结构改进(排气管壁厚度由1.2 mm增至1.5 mm),并结合静力分析评估优化后模型的力学性能。优化后挂钩四的模态频率显著提升至354 Hz(一阶自由模态)且动刚度曲线在目标频带内(50~200 Hz),均低于阈值(500 N/mm);1G工况下支反力(46.895 N)与位移(3.895 mm)及4G工况焊缝应力(40.903 MPa)均符合强度标准。研究验证了结构优化对排气系统NVH性能的针对性提升,为工程实践中挂钩失效问题的解决提供了有效方案。

     

    Abstract: The vibration energy of an automotive exhaust system is transmitted to the chassis and body structure through hangers and suspension components, directly affecting the noise, vibration, and harshness (NVH) performance of the vehicle. This paper conducts a dynamic characteristic analysis of the exhaust system based on the finite element method, with emphasis on the numerical evaluation of the first-order mode of the hanger and its dynamic stiffness characteristics under constrained and free modal conditions. According to enterprise standards, the performance of the exhaust system hanger for a certain vehicle model is evaluated. The results show that the modal frequency of hanger 4 at 302.7 Hz barely meets the preset threshold of not less than 300 Hz. A structural improvement is then implemented for hanger 4 by increasing the exhaust pipe wall thickness from 1.2 mm to 1.5 mm, and the mechanical performance of the optimized model is further assessed through static analysis.After optimization, the modal frequency of hanger 4 is significantly increased to 354 Hz for the first-order free mode, and the dynamic stiffness curve remains below the threshold of 500 N/mm within the target frequency band from 50 to 200 Hz. Under the 1G condition, the support reaction force of 46.895 N and displacement of 3.895 mm, as well as the weld stress of 40.903 MPa under the 4G condition, all meet the strength requirements. The study verifies that structural optimization effectively improves the NVH performance of the exhaust system and provides a practical solution for addressing hanger failure in engineering applications.

     

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