热处理炉温度场分布特性数值模拟研究

Numerical Simulation Study on Temperature Field Distribution Characteristics of Heat Treatment Furnace

  • 摘要: 该文通过数值模拟方法分析某型热处理炉膛在加热过程中的温度场分布特性,建立了包含7层/5层镂空隔板结构的简化模型,考虑电加热元件布局与轴流循环风扇作用,揭示了炉内温度梯度形成机制。结果表明:7层隔板加热初期存在显著的温度分层现象,垂直方向呈现上高下低(温差达55 ℃),水平方向呈现外高内低分布特征。持续加热一段时间,温度分层现象逐步缓解。对比发现,5层镂空隔板结构较7层隔板温度均匀性得到明显提升,优化风扇布局可有效改善气流组织。研究结果为热处理工艺优化提供了理论依据。

     

    Abstract: This paper analyzes the temperature field distribution characteristics inside a heat treatment furnace during heating via numerical simulation. A simplified model with 7-layer and 5-layer hollow partition structures is established. Taking the arrangement of electric heating elements and the effect of axial flow circulating fans into account, the formation mechanism of temperature gradient inside the furnace is revealed. The results show that obvious temperature stratification exists at the initial heating stage of the 7-layer partition structure. Vertically, the temperature is high at the top and low at the bottom with a temperature difference of 55 ℃; horizontally, it is high outside and low inside. The temperature stratification is gradually relieved after continuous heating. Comparative analysis indicates that the 5-layer hollow partition structure achieves remarkably better temperature uniformity than the 7-layer structure. Optimizing fan layout can effectively improve air flow distribution. The research results provide a theoretical basis for the optimization of heat treatment processes.

     

/

返回文章
返回