装载机轮边减速器齿轮接触特性仿真分析方法研究

Research on Simulation Analysis Method of Gear Contact Characteristics of Wheel Side Reducer for Loader

  • 摘要: 轮边减速器是构成装载机传动系统的核心组件,其接触模型的准确分析对结构可靠性、疲劳寿命及传动效率具有重要影响。该文利用Hertz理论对太阳轮和行星轮的接触问题进行求解,并在Workbench平台利用不同网格精度的模型对齿轮接触开展有限元仿真。结果表明,Hertz理论忽略接触表面材料的塑性变形,建模过程中包含理想化假设和简化处理,使得接触应力计算偏差显著,接触面积的估算也有一定误差。有限元方法在接触分析中计入了材料非线性行为及摩擦等关键因素,计算的接触应力精度明显优于Hertz理论计算结果,而接触面积误差较大,提高有限元仿真分析的网格精度可以减小计算误差。研究结果可为齿轮接触模型的研究提供一定依据。

     

    Abstract: The wheel-side reducer, as a critical component of the loader's transmission system, requires accurate analysis of its contact model to ensure structural reliability, fatigue life and transmission efficiency. In this study, Hertz theory was employed to solve the contact problem between a pair of sun and planetary gears, while finite element analysis of gear contact was conducted using Workbench software. The results indicate that the Hertz model exhibits significant errors in contact stress calculations due to its neglect of tooth surface plastic deformation, excessive conditional assumptions, and model simplifications, though the error in the actual contact area remains moderate. In contrast, the finite element model considers factors such as material nonlinearity and friction during simulation, yielding relatively more accurate contact stress results compared to the Hertz model, albeit with larger errors in the computed contact area. The findings of this study provide a basis for further research on gear contact modeling.

     

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