基于CAM软件的薄壁件加工变形仿真与工艺参数优化

Simulation of Machining Deformation and Optimization of Process Parameters for Thin-walled Parts based on CAM Software

  • 摘要: 薄壁件在加工中因刚度较低易发生变形,从而影响精度和质量。该文利用CAM软件对薄壁件加工变形问题进行仿真分析,并优化工艺参数。首先阐述薄壁件加工变形基础理论,明确变形产生机理;其次搭建仿真分析平台,建立薄壁件几何模型,完成加工路径规划并提取变形仿真结果;然后基于仿真数据确定关键工艺影响因素,设计试验方案,构建参数优化模型并求解最优工艺参数。最后对比优化前后的仿真结果,分析各参数敏感性规律,评估加工质量的改善效果。

     

    Abstract: Thin-walled parts are prone to deformation during machining due to their low stiffness, which further affects machining accuracy and product quality. In this paper, CAM software is adopted to conduct simulation analysis on the machining deformation of thin-walled parts and optimize the process parameters. Firstly, the basic theory of machining deformation for thin-walled parts is elaborated to clarify the deformation mechanism. Secondly, a simulation platform is established, the geometric model of thin-walled parts is built, the machining path is planned, and deformation simulation results are extracted. Then, key influencing factors of process parameters are determined based on simulation data, an experimental scheme is designed, and a parameter optimization model is constructed to solve for the optimal process parameters. Finally, the simulation results before and after optimization are compared to analyze the sensitivity law of each parameter and evaluate the improvement of machining quality.

     

/

返回文章
返回