电厂汽轮机故障诊断装置的设计与应用

Design and Application of Fault Diagnosis Device for Steam Turbine in Power Plant

  • 摘要: 针对现有电厂汽轮机故障诊断装置存在的机械适配性差、抗干扰能力弱、故障诊断正确率不高的问题,该文设计了一套可对轴承、转子、叶片等关键部件故障进行实时监测与诊断的装置,在合理布置传感器安装位置的前提下,将机械固定模块优化为弹性阻尼支架并采用磁吸式快速安装底座;基于汽轮机缩比试验台完成试验分析,并在N300-16.7/538 300 MW汽轮机组上完成应用分析。分析结果表明,优化后的故障诊断装置机械适配性和抗扰能力强,诊断准确率大于80%,降低了汽轮机非计划停机率,有益于延长设备的机械寿命。

     

    Abstract: To address the issues of poor mechanical adaptability, weak anti-interference capability, and low diagnostic accuracy in existing fault diagnosis devices for power plant steam turbines, this paper designs a real-time monitoring and diagnosis device for key components such as bearings, rotors, and blades. With sensors strategically positioned, the mechanical fixing module is redesigned as an elastic damping bracket equipped with a magnetically attachable quick-installation base. Experimental validation is conducted on a scaled-down steam turbine test bench, and the device is further evaluated on an N300-16.7/538 300 MW steam turbine unit for practical application performance. The analysis results show that the optimized fault diagnosis device has strong mechanical adaptability and anti-interference ability, with a diagnosis accuracy rate of more than 80%, which reduces the unplanned shutdown rate of the steam turbine and is beneficial to prolonging the mechanical service life of the equipment.

     

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