基于数字孪生的智能装配生产线系统架构设计

Design of Intelligent Assembly Production Line System Architecture based on Digital Twin

  • 摘要: 传统自动化装配生产线普遍存在生产数据难以追溯、无法实时采集与展示等问题,整体数字化、智能化水平偏低,因此研究数字孪生与信息集成技术在工业生产信息化、可视化领域的应用具有重要意义。该文针对智能装配生产线数字化改造方法进行了深入研究,设计了智能装配生产线的总体架构和硬件组成,详细介绍了系统的网络拓扑结构和生产工艺流程,给出了智能仓储系统和机器人装配系统的PLC程序架构及虚实联动信号映射。采用MCD仿真软件实现了智能装配生产线各系统模块的虚实同步仿真,系统运行测试正常,解决了生产过程中检测和装配的智能化问题并实现了信息的可监控可管理,为同类企业的生产线数字化改造提供了很好的借鉴方案。

     

    Abstract: It is particularly important to study digital twin and information integration technologies for industrial production informatization and visualization to solve issues in traditional automated assembly lines such as poor data traceability and lack of real-time collection and display. This paper conducts an in-depth study on digital transformation methods for intelligent assembly lines. It designs overall architecture and hardware configuration, and details the network topology and production process. PLC program architectures and virtual-real signal mappings for intelligent warehousing and robot assembly systems are provided. Using MCD simulation software, virtual-real synchronous simulation of each system module is achieved. The system operates normally, solving intelligent inspection and assembly problems while enabling information monitoring and management. This work offers valuable reference for similar enterprises in production line digital transformation.

     

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