基于磷酸盐玻璃模压成型工艺的有限元仿真分析

Finite Element Simulation Analysis based on Phosphate Glass Molding Process

  • 摘要: 随着航空航天遥感系统、高精度医疗成像设备等的发展,光学元件作为众多高端设备的核心组成部分,其应用场景越来越广泛。该文针对磷酸盐玻璃精密模压成型过程开展有限元仿真,分析温度、压力参数对成型质量的影响。首先绘制出镜片的形状,获取磷酸盐玻璃样品的材料参数;然后进行三维建模,将所得参数导入到MSC.Marc里进行仿真;最后分析工艺参数对光学透镜成型质量的影响规律,用得到的参数来指导后续的实验。结果显示:当加热速率为0.75 ℃/s、加热温度为560 ℃以及加压载荷为1.1 MPa时较为适宜,此时有限元仿真所得的成型透镜残余应力小,成型质量高,对于优化磷酸盐玻璃透镜工艺参数、提高其制造精度具有一定的参考意义。

     

    Abstract: With the advancement of aerospace remote sensing systems, high-precision medical imaging equipment and other devices, optical components, as the core parts of numerous high-end apparatuses, have been applied in an increasingly wide range of scenarios. In this paper, finite element simulation is carried out for the precision molding process of phosphate glass to analyze the effects of temperature and pressure parameters on molding quality. Firstly, the geometric profile of the lens is constructed, and the material parameters of phosphate glass specimens are acquired. Secondly, a three-dimensional model is established, and the obtained material parameters are imported into MSC.Marc for simulation calculation. Finally, the influence laws of process parameters on the molding quality of optical lenses are summarized, and the optimized parameters are adopted to guide subsequent experiments. The results indicate that the optimal process conditions are a heating rate of 0.75 ℃/s, heating temperature of 560 ℃ and applied load of 1.1 MPa. Under such conditions, the molded lens obtained via finite element simulation exhibits low residual stress and superior molding quality. This study can provide a certain reference for optimizing the process parameters and improving the manufacturing precision of phosphate glass lenses.

     

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