织构参数对卧式泵柱塞表面润滑性能的影响

Effect of Texture Parameters on Lubrication Performance of Plunger Surface in Horizontal Pump

  • 摘要: 针对卧式泵柱塞液力端因水粘度较低、润滑性差导致的柱塞磨损问题,该文建立了交错排布表面织构的CFD润滑仿真模型,研究了织构参数对润滑膜性能的影响。通过分析单周期内织构表面静压力、承载力和摩擦因数的变化规律,研究交错角、织构半径和深度对润滑膜润滑特性的影响。研究结果表明:织构参数对润滑性能的影响顺序为:织构半径>交错角度>织构深度;相较于均匀排布织构,采用交错角度为40°的织构可使润滑膜承载力提升52.2%,并且摩擦因数降低34.4%。

     

    Abstract: To solve the plunger-wear problem at the hydraulic end of horizontal pumps caused by the low viscosity and poor lubricity of water, this paper establishes a CFD lubrication simulation model for surfaces with staggered textures, and investigates the effect of texture parameters on lubricating-film performance. The influences of stagger angle, texture radius and texture depth on the lubrication characteristics of the lubricating film are explored by analyzing the variation laws of static pressure, load-carrying capacity and friction coefficient on the textured surface within a single cycle. The results show that the influencing order of texture parameters on lubrication performance is: texture radius > stagger angle > texture depth. Compared with uniformly-arranged textures, the texture with a stagger angle of 40° increases the load-carrying capacity of the lubricating film by 52.2 % and reduces the friction coefficient by 34.4 %.

     

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