履带式玉米收获机横向调平底盘设计与试验

Design and Test of Leveling Chassis of Crawler Corn Harvester

  • 摘要: 针对丘陵山地玉米收获机坡道等高线作业时易发生车身横向倾斜,影响驾驶舒适性、安全性和作业质量的问题,该文设计了一种履带式调平底盘及自适应横向调平系统。首先根据丘陵山地作业稳定性与通过性要求,确定履带行走系统和驱动系统参数,提出双液压缸横向调平机构总体方案;然后建立调平机构运动学模型,依据±15°横向调平范围确定液压缸行程、缸径等关键参数,并完成液压系统设计。在此基础上,基于天牛须优化算法构建BAS-Fuzzy-PID调平控制器,并以PID、Fuzzy-PID和BAS-PID控制器为对照,利用Simulink开展横向调平仿真分析。结果表明,在15°坡度工况下,BAS-Fuzzy-PID控制器调平时间为1.04 s,调平过程无超调,响应速度和稳定性优于对照控制器;在正弦信号和随机信号输入下,该控制器具有较好的信号跟踪能力。基于dSPACE搭建硬件在环仿真平台,进一步验证了控制器在斜坡和随机路面工况下的调平响应性能。研究结果可为丘陵山地玉米收获机调平底盘设计与控制系统优化提供参考。

     

    Abstract: The operating environment of corn harvesters in hilly and mountainous areas is complex. Conventional harvesters are prone to body tilt during contour operation on slopes, which affects driving comfort, operational safety, and harvesting quality. To address these problems, this study designed a tracked leveling chassis and an adaptive lateral leveling system based on a tracked chassis, a three-point leveling mechanism, and the Beetle Antennae Search (BAS) algorithm. First, according to the stability and passability requirements of hilly and mountainous operations, the parameters of the tracked traveling and driving systems were determined, and an overall scheme of a dual-hydraulic-cylinder lateral leveling mechanism was proposed. Second, a kinematic model of the leveling mechanism was established. Based on the lateral leveling range of ±15°, key parameters such as the hydraulic cylinder stroke and cylinder diameter were determined, and the hydraulic system was designed. On this basis, a BAS Fuzzy-PID leveling controller was developed using the Beetle Antennae Search algorithm. PID, Fuzzy-PID, and BAS-PID controllers were used as comparative methods, and Simulink was employed to simulate the controllers and obtain simulation curves of the body lateral angle, hydraulic cylinder displacement, and velocity. The simulation results showed that, under a 15° slope condition, the BAS Fuzzy-PID controller achieved a shorter leveling time of 1.04 s and a higher leveling speed than the comparative controllers, with no overshoot, demonstrating faster leveling response and better stability. Under sinusoidal and random signal inputs, the BAS Fuzzy-PID controller also exhibited better signal tracking capability. Finally, a hardware-in-the-loop simulation platform was built based on dSPACE to verify the leveling response capability of the controller under slope and random road conditions. The results can provide a reference for the design and control of lateral leveling chassis for corn harvesters in hilly and mountainous areas.

     

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