基于深海高压环境的新型比例多路阀流量特性分析

A New Proportional Multi-way Valve Analysis of Flow Characteristics with Deep Sea High Pressure Environment

  • 摘要: 针对深海高压、强腐蚀环境下,常规电液比例阀无法用于深海液压设备等问题,该文开展比例阀结构改良设计,以实现深海铺缆设备的研制开发。首先,将多路阀密封在充满液压油的密封舱内,利用补偿器平衡内外压力。同时,开发一种新型电比例多路阀(以下称多路阀),在常规比例阀的基础上改用湿式电磁铁,实现电磁铁耐压设计。其次,在阀体内部和电磁铁周围加工引油孔,以平衡阀体及电磁铁内外部压力,实现多路阀在高油压工况下的可靠运行。最后,通过对密封舱进行加压,探究模拟深海高压环境下多路阀的工作性能。试验结果表明,该多路阀在承受10 MPa油压情况下,各联输出流量稳定,流量滞环均在10%左右,电流信号与各联流量能维持较好的线性关系,满足液压系统对多路阀控制精度的要求。

     

    Abstract: To address the problem that conventional electro-hydraulic proportional valves cannot be applied to deep-sea hydraulic equipment under deep-sea high-pressure and strong-corrosion environments, this paper carries out structural improvement design for proportional valves to support the research and development of deep-sea cable-laying equipment. Firstly, the multi-way valve is sealed inside a pressure-tight chamber filled with hydraulic oil, and a compensator is adopted to balance the internal and external pressures. Meanwhile, a novel electro-proportional multi-way valve (hereinafter referred to as the multi-way valve) is developed. On the basis of conventional proportional valves, a wet-type electromagnet is adopted to realize the pressure-resistant design of the electromagnet. Secondly, oil-guide holes are machined inside the valve body and around the electromagnet to balance the internal and external pressures of the valve body and the electromagnet, so as to realize reliable operation of the multi-way valve under high-oil-pressure working conditions. Finally, pressure is applied to the sealed chamber to investigate the working performance of the multi-way valve under simulated deep-sea high-pressure conditions. The test results show that under an oil pressure of 10 MPa, the multi-way valve delivers stable output flow for each section, the flow hysteresis is approximately 10%, and the current signal maintains a good linear relationship with the flow of each section, which meets the control-accuracy requirements of the hydraulic system for multi-way valves.

     

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