多绳摩擦式提升机天轮系统优化设计分析

Optimization Design Analysis of the Pulley System of Multi Rope Friction Hoist

  • 摘要: 针对多绳摩擦式提升机天轮系统存在的天轮质量大、生产成本高、运行能耗高的问题,为减轻多绳摩擦式提升机天轮系统的质量,该文以JKMD2.8×4型多绳摩擦式提升机运行工况为例,分析了其存在的不足,采用有限元分析法进行了天轮的受力及变形分析,提出两种天轮轻量化优化设计方案。通过对比分析这两种方案,确定选用方案2进行天轮系统优化,并进行了工程应用验证。验证结果表明:采用方案2去除提升机天轮的两条轮辐,提升天轮轮辐厚度至110 mm,降低天轮轮毂厚度5 mm后,可降低提升机天轮质量5.72%,天轮变形量只增加了0.01 mm,符号其安全运行要求,天轮系统运行稳定可靠,达到了较好的优化效果,该研究为提升机天轮系统轻量化设计提供参考。

     

    Abstract: In response to the problems of large wheel mass, high production cost, and high operating energy consumption in the multi-rope friction hoist wheel system, in order to reduce the mass of the multi-rope friction hoist wheel system, taking the operating conditions of the JKMD2.8×4 multi-rope friction hoist as an example, the shortcomings of the system were analyzed. Finite element analysis was used to analyze the force and deformation of the wheel, and two lightweight optimization design schemes for the wheel were proposed. After comparing and analyzing these two schemes, scheme 2 was selected for the optimization of the wheel system, and engineering application verification was carried out. The verification results showed that using scheme 2 to remove the two spokes of the hoist wheel and increase the thickness of the wheel spokes to 110 mm, and after reducing the thickness of the wheel hub by 5 mm, the mass of the hoist wheel can be reduced by 5.72%, and the deformation of the wheel is only increased by 0.01 mm. The wheel system meets the requirements for safe operation, operates stably and reliably, and achieves good optimization results. This study can provide a reference for the lightweight design of the wheel system of a hoist.

     

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