油电混合动力钻机的关键技术研究与工程应用

Research on Key Technologies and Engineering Application of Oil-Electric Hybrid Drilling Rig

  • 摘要: 为进一步破解传统钻机动力系统效率低、能耗与排放量大、钻井作业成本高等当前行业不利现状,同时响应“双碳”战略下绿色低碳钻井的发展要求,该文开展了油电混合动力钻机的关键技术研究与工程应用。通过融合直流小机组并网、永磁电机合力驱动、电池储能调峰、EMS综合能量管理等关键技术,研发出新型油电混合动力钻机动力驱动系统,完成钻井绞车、转盘、钻井泵等核心设备的新能源动力重构。现场应用结果表明,相比传统机械钻机,该钻机柴油消耗节约25%以上,碳排放减少20%~30%,发电机组负载率提升至75%以上,且具备动力冗余、操作便捷、环保节能等优势,有效降低了钻井运营成本,提升了钻机动力系统的经济性、可靠性与先进性。研究成果为石油钻机动力系统的节能升级与绿色转型提供了切实可行的技术方案,具有重要的工程推广价值。

     

    Abstract: To further address the industry challenges of low efficiency, high energy consumption and emissions, and high drilling operation cost of conventional rig power systems, and meet the development requirements of green and low-carbon drilling under the “Dual Carbon” strategy, this paper investigates the key technologies and engineering applications of oil-electric hybrid drilling rigs. By integrating key technologies including grid connection of small DC generator sets, joint driving of permanent magnet motors, battery energy storage peak shaving and EMS comprehensive energy management, a novel power drive system for oil-electric hybrid drilling rigs is developed, realizing the new-energy power reconstruction of core equipment such as drawworks, rotary tables and mud pumps. Field application results show that compared with traditional mechanical drilling rigs, this rig reduces diesel consumption by more than 25%, cuts carbon emissions by 20%~30%, and raises the load rate of generator sets to over 75%. It also features power redundancy, convenient operation, environmental protection and energy saving, which effectively lowers drilling operation costs and improves the economy, reliability and advancement of the rig power system. The research findings provide a practical technical scheme for energy-saving upgrading and green transformation of petroleum rig power systems, and possess important engineering promotion value.

     

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