抽油泵出油阀座接头有限元分析及结构优化

Finite Element Analysis and Structural Optimization of the Oil Pump Discharge Valve Seat Connector

  • 摘要: 针对抽油泵出油阀座接头在动态冲击与静态拉伸复合载荷作用下的根部断裂问题,该文基于SolidWorks与ANSYS/LS-DYNA构建阀球-阀座-阀座接头的三维有限元模型并开展多尺度力学行为研究。结合显式动力学与静力学分析发现,接头根部直角过渡区域最大等效应力达516.8 MPa,存在严重的应力集中现象。通过圆角优化(R=1 mm)与壁厚增加(2.5→4.5 mm)的结构优化,使应力峰值降低至184.74 MPa(降幅64.2%),截面惯性矩提升117%,应力分布趋于均匀。研究结果表明,复合优化策略通过分散应力集中、提升抗弯刚度可显著增强接头抗疲劳性能,为井下高压密封结构优化提供理论依据。

     

    Abstract: Aiming at the root fracture problem of the oil pump delivery valve seat connector under combined dynamic impact and static tensile loads, this paper establishes a three-dimensional finite element model of the ball-valve seat-valve seat connector using SolidWorks and ANSYS/LS-DYNA, and conducts a multi-scale mechanical behavior study. Combining explicit dynamics and static analysis, it is found that the maximum equivalent stress in the right-angle transition zone at the joint root reaches 516.8 MPa, indicating severe stress concentration. Through structural optimization involving fillet optimization (R=1 mm) and wall thickness increase (from 2.5 to 4.5 mm), peak stress is reduced to 184.74 MPa (64.2% reduction), section moment of inertia is increased by 117%, the stress distribution tends to be uniform. The results show that combined optimization strategy can significantly improve the fatigue resistance of the connector by dispersing stress concentration and enhancing bending stiffness, providing a theoretical basis for the optimization of downhole high-pressure sealing structures.

     

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