基于有限元分析的汽车变速器齿轮结构强度优化设计

Optimal Design of Structural Strength for Automotive Transmission Gears based on Finite Element Analysis

  • 摘要: 本文针对某汽车变速箱一档驱动斜齿轮在行驶过程中出现的疲劳断裂问题,运用ANSYS有限元分析软件,对一档驱动斜齿轮展开了多方面的参数优化研究。优化方案包含以下方面:根据赫兹接触理论公式优化参数,将主动轮齿数从20增至22,螺旋角从原来的15°调整至18°,同时采用小齿轮齿宽35 mm、大齿轮齿宽28 mm的非对称设计,随后进行仿真验证接触应力变化。结果表明:优化后齿轮齿面最大接触应力显著降低,满足该型汽车的循环工况要求。

     

    Abstract: Aiming at the fatigue fracture of the first-speed driving helical gear in an automobile gearbox during operation, this paper conducts a parametric optimization study on the gear by means of ANSYS finite element analysis software. The optimization is carried out based on Hertz contact theory, in which the number of teeth of the driving gear is increased from 20 to 22, the helix angle is adjusted from 15° to 18°, and an asymmetric design with 35 mm face width for the pinion and 28 mm face width for the gear is adopted. The variation of contact stress is then verified through simulation. The results show that the maximum contact stress on the gear tooth surface is significantly reduced after optimization, which meets the cyclic working condition requirements of the vehicle.

     

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