汽车起重机伸缩臂有限元参数化设计的简化研究

Simplified Research on Finite Element Parametric Design of the Telescopic Boom of Truck Crane

  • 摘要: 在起重机伸缩臂方案设计阶段,传统有限元分析方法因需反复手动调整模型,导致分析效率低下,难以满足系列化产品快速开发需求。该文以QY20型汽车起重机伸缩臂为研究对象,提出基于ANSYS APDL的参数化建模方法。通过结构分析,对臂头、臂尾等应力集中区域进行合理简化,在保留关键力学特征的前提下建立参数化模型。利用APDL将截面尺寸、板厚、臂节长度等参数定义为设计变量,实现从模型更新、网格划分到求解分析的全流程自动化。通过对比参数化模型与原始模型在典型工况下的有限元结果,验证了该方法在应力分布、最大应力位置及变形特征方面均保持良好的计算精度,误差控制在工程允许范围内。研究表明,该方法在保证分析结果可靠性的同时,显著提高了计算效率,有效减少了重复建模时间,为系列化伸缩臂产品的快速设计与结构优化提供了实用的技术手段。

     

    Abstract: During the conceptual design phase of crane telescopic booms, traditional finite element analysis methods suffer from low efficiency due to the need for repeated manual model adjustments, making it difficult to meet the rapid development requirements of serialized products. To address this issue, this study proposes a parametric modeling approach based on ANSYS APDL, using the QY20 truck crane telescopic boom as the research subject. Through structural analysis, stress concentration areas such as the boom head and tail were appropriately simplified while preserving key mechanical characteristics to establish a parametric model. By defining parameters including cross-sectional dimensions, plate thickness, and boom section lengths as design variables in APDL, full-process automation from model updating and meshing to solution analysis was achieved. Comparative analysis between the parametric model and the original model under typical working conditions validated that the proposed method maintains good computational accuracy in stress distribution, maximum stress location, and deformation characteristics, with errors remaining within acceptable engineering tolerances. The research demonstrates that this approach significantly improves computational efficiency while ensuring reliable analytical results, effectively reducing repetitive modeling time and providing a practical technical solution for the rapid design and structural optimization of serialized telescopic boom products.

     

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