乘用车下支臂模态与强度优化设计

Optimization Design of Modal and Strength for Passenger Vehicle Lower Control Arm

  • 摘要: 该文以某乘用车下支臂为研究对象,针对其模态特性与结构强度的提升需求,采用有限元分析与结构优化相结合的方法开展研究。首先搭建下支臂有限元数值模型,完成自由模态分析与极限工况下的静强度校核,明确构件固有频率排布规律与应力集中部位;依托仿真结果,综合运用拓扑优化、尺寸优化手段完成结构改型设计,并对优化后的模型再次开展模态与强度仿真校验。仿真结果显示:优化后下支臂第7阶固有频率提升3.7%,极限工况最大等效应力下降 17.6%,各项指标均符合设计规范。该研究成果可为乘用车下支臂的高性能轻量化设计提供参考依据。

     

    Abstract: This study focuses on the lower control arm of a passenger vehicle, aiming to enhance its modal characteristics and structural strength through a combination of finite element analysis and structural optimization. A finite element model of the lower control arm was established to conduct free modal analysis and strength analysis under extreme conditions, identifying its natural frequency distribution and stress concentration areas. Based on the analysis results, structural improvements were made using topology optimization and size optimization methods, followed by modal and strength validation of the optimized model. The results show that the seventh-order natural frequency of the optimized lower control arm increased by 3.7%, while the maximum stress under extreme conditions decreased by 17.6%, both meeting the design requirements. This study provides a reference for the high-performance design of lower control arms.

     

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