潜污泵节能技术研究现状与发展趋势研究综述

A Review of the State-of-the-Art and Future Trends in Energy Efficiency Technologies for Submersible Sewage Pumps

  • 摘要: 潜污泵作为污水处理等领域的核心装备,其能耗问题直接关乎行业绿色发展。本文综述潜污泵节能技术的分类及研究进展,核心技术体系涵盖水力优化、电机节能与智能调控三大方向。水力优化以叶轮结构与过流部件匹配为关键路径,切割式叶轮等成果使效率较国标提升8%;电机节能形成高效电机选型、变频控制及机泵匹配体系,永磁同步电机效率提升5%~10%,变频控制节能率达10%~30%;智能调控融合PID、神经网络等算法,故障诊断准确率超90%。研究表明,现有技术成效显著,但存在复杂工况适配不足、多技术协同欠缺、初始成本偏高等问题。未来需强化过流部件协同、研发低成本电机、推动多算法与数字孪生融合,构建全工况节能体系,助力环保装备低碳升级。

     

    Abstract: As a core component in fields such as sewage treatment, submersible pumps' energy consumption directly affects the green development of the industry. This paper reviews the classification and research progress of energy-saving technologies for submersible pumps, with the core technology system covering three major directions: hydraulic optimization, motor energy saving, and intelligent control. Hydraulic optimization takes impeller structure and the matching of overcurrent components as the key path, and achievements such as cutting impellers have improved efficiency by 8% compared to national standards. Motor energy saving has formed a system of efficient motor selection, frequency conversion control, and pump matching, with permanent magnet synchronous motors improving efficiency by 5%~10%, and frequency conversion control achieving energy savings of 10%~30%. Intelligent control integrates algorithms such as PID and neural networks, with fault diagnosis accuracy exceeding 90%. Studies have shown that existing technologies have significant results, but there are problems such as insufficient adaptation to complex working conditions, lack of multi-technology synergy, and high initial costs.Future efforts should focus on enhancing the synergy of flow passage components, developing low-cost motors, and promoting the integration of multiple algorithms with digital twins to construct a comprehensive energy-saving system for all operating conditions, thereby facilitating the low-carbon upgrade of environmental protection equipment.

     

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