高速印刷下印版更换结构优化设计

Optimal Design of Printing Plate Replacement Structure under High-Speed Printing

  • 摘要: 针对传统柔版印刷印版更换过程中依赖人工推拉翻转座、手动锁紧且采用平面定位,导致换版时间长、定位精度低的问题,该文从轴承、重复定位精度、操作便捷性等方面做了改进,设计了一种基于气缸驱动与锥面定位的印版更换结构。该结构选用高承载能力轴承,通过气缸往复运动实现芯轴与推拉座的自动分离与复位,并利用锥顶与锥套的配合实现高精度重复定位。结果表明,该结构可有效提高定位精度和换版效率,在降低人工操作强度的同时提升印刷质量。

     

    Abstract: To address the problems in traditional flexographic plate replacement processes, which rely on manual pushing and pulling of the overturning seat, manual locking, and planar positioning, resulting in long replacement time and low positioning accuracy, this paper improves the design in terms of bearings, repeat positioning accuracy, and operational convenience, and proposes a printing plate replacement structure based on cylinder drive and conical surface positioning. The structure adopts high load-bearing capacity bearings and realizes the automatic separation and reset of the mandrel and the push-pull seat through the reciprocating motion of the cylinder. High-precision repeat positioning is achieved through the matching of the cone tip and the conical sleeve. The results show that the proposed structure can effectively improve positioning accuracy and replacement efficiency, reduce manual labor intensity, and enhance printing quality.

     

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