汽车扇叶动平衡检测治具的模块化设计与精度控制研究

Research on Modular Design and Precision Control of Automotive Fan Blade Dynamic Balance Detection Fixture

  • 摘要: 针对汽车散热风扇扇叶动平衡检测过程中存在的效率低、精度差等问题,该文提出了一种创新的模块化检测治具设计方案。通过集成机械结构优化、传感器融合技术和智能控制算法,实现了扇叶动平衡检测的全流程自动化。治具采用分层式供料机构、高精度定位系统和自适应补偿机构三大核心模块,配合闭环反馈控制策略,显著提升了检测效率和精度。实验结果表明,该治具可将单次检测时间控制在2~3 min内,平衡夹定位精度达到±0.05 mm,动平衡合格率提升至99%以上。研究为汽车零部件制造领域的质量检测提供了新的技术解决方案,具有重要的工程应用价值。

     

    Abstract: This study addresses the issues of low efficiency and poor accuracy in the dynamic balance detection process of automotive cooling fan blades by proposing an innovative modular inspection fixture design solution. Through the integration of optimized mechanical structures, sensor fusion technology, and intelligent control algorithms, full-process automation of blade dynamic balance detection has been achieved. The fixture incorporates three core modules: a layered feeding mechanism, a high-precision positioning system, and an adaptive compensation mechanism, combined with a closed-loop feedback control strategy, significantly improving detection efficiency and accuracy. Experimental results demonstrate that the fixture can complete a single detection cycle within 2~3 minutes, achieve balance clip positioning accuracy of ±0.05 mm, and increase the dynamic balance pass rate to over 99%. This research provides a new technical solution for quality inspection in the automotive components manufacturing field, with significant engineering application value.

     

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