9ZR20玉米苞叶铡切揉碎粉碎机设计与试验

Design and Experiment of 9ZR20 Corn Husk Cutting and Rubbing Crusher

  • 摘要: 针对玉米苞叶韧性高、易缠绕堵机,常规秸秆粉碎机粉碎均匀性差、玉米副产物资源化利用率低等问题,该文研制了9ZR20型玉米苞叶专用铡切揉碎粉碎机。根据玉米苞叶的物料特性对整机结构进行优化,采用齿形链板强制喂入机构替代传统辊式结构,并设置铡切-揉搓梯度粉碎单元;同时,整机采用分布式独立电机驱动,并配备PLC变频自适应防堵闭环控制系统。在此基础上,介绍输送、喂入、粉碎、传动、电控六大核心模块的结构设计及关键参数,并开展样机试验。结果显示:设备最大喂料厚度200 mm时,喂入通过率100%;对于含水率9%~11%的苞叶,粉碎后长度≤10 mm的物料占比96.81%,作业无缠绕、堵料现象。该机能够连续稳定完成苞叶精细粉碎,可为玉米副产物资源化专用装备开发提供理论与工程参考。

     

    Abstract: Aiming at the problems of high-toughness corn husks prone to winding and blockage, poor crushing uniformity of conventional straw crushers, and low resource-utilization efficiency of corn by-products, a special chopping-rubbing crusher Model 9ZR20 for corn husks was developed in this paper. According to the material characteristics of corn husks, the whole-machine structure was optimized. A toothed chain-plate forced-feeding mechanism was adopted to replace the conventional roller-type feeding structure, and a gradient crushing unit combining chopping and rubbing was constructed. The whole machine adopts distributed independent-motor driving and is equipped with a PLC closed-loop anti-blocking control system with frequency-conversion self-adaptation. The design and key parameters of six core modules including material conveying, feeding, crushing, transmission and electric control were introduced, and prototype tests were carried out. The test results show that the feeding pass rate reaches 100 % at the maximum feeding thickness of 200 mm. For corn husks with moisture content of 9%~11%, the proportion of crushed materials with length ≤10 mm is 96.81 %, and no winding or blockage occurs during operation. This machine can realize continuous and stable fine crushing of corn husks, and provides theoretical and engineering references for the development of special equipment for resource utilization of corn by-products.

     

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