青贮型全株玉米切割器设计与实验

Design and Experiment of Cutting Device for Whole-plant Silage Corn

  • 摘要: 为提高全株玉米青贮收获时切割器的寿命和切碎效果,该文对青贮玉米物理特性和力学特性进行了研究。通过分析玉米茎秆的物理力学特性,建立切削力学模型,重点研究了刀片厚度、长度及刀角等参数对切割性能的影响,据此设计出圆盘式锯齿切割器。采用含水率、收获滚筒转速、喂入量三因素正交试验方法验证切割器切断率,并对收获机割茬高度、刀片磨损量等关键参数进行了多次试验。结果表明,滑切方式较正切减少30%以上切割力,采用65Mn弹簧钢制作的3 mm厚度、75°楔角锯齿刀片,在含水率66%~73%工况下切断率可达98%。所研究内容为丘陵山区青贮收获机割台设计提供了参考。

     

    Abstract: To improve the service life and chopping effect of the cutter during whole-plant corn silage harvesting, the physical and mechanical properties of silage corn were studied. Through researching the cutting mechanical model and cutting principle of corn stalks, the influence of parameters such as blade thickness, blade length, and blade angle on the cutting ability was analyzed, and a disc-type serrated cutter was designed. The orthogonal test method with three factors (moisture content, harvesting drum speed, and feeding amount) was used to verify the cutting rate of the cutter, and multiple tests were conducted on key parameters such as the stubble height of the harvester and the blade wear amount. The results show that the sliding cutting method reduces the cutting force by more than 30% compared with the normal cutting. The serrated blade with a thickness of 3 mm and a wedge angle of 75° made of 65Mn spring steel achieves a cutting rate of 98% under the working condition of moisture content of 66%~73%, which provides a reference for the design of the cutting table of silage harvesters in hilly and mountainous areas.

     

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