基于实测数据的风电齿轮箱输出轴载荷分析及寿命预测

Modification of the Input Torque Formula of Wind Turbine Gearbox Based on the Measured Data

  • 摘要: 风力发电机的工作动力传输主要由齿轮箱完成,冲击载荷下风电齿轮箱输出轴产生较大的扭应力,使其发生疲劳破坏,从而造成较高的失效率。准确分析风电齿轮箱输出轴所受载荷及疲劳寿命对风电齿轮箱的可靠性研究至关重要。然而目前风电齿轮箱输出轴所受载荷分析方法均以仿真为主,结果较实际工况有较大的误差。因此,该文以1.5 MW风电齿轮箱为载体,统计分析其风电场实测运行数据,采用雨流计数法和假设检验法得到了风电齿轮箱输出轴所受不同载荷的载荷规律,并依此利用结构疲劳寿命分析方法对其寿命进行预测。寿命预测结果满足风电齿轮箱设计要求,研究结果更贴近实际,为风电齿轮箱的可靠性分析提供了理论与实践支撑。

     

    Abstract: The working power transmission of wind turbines is mainly completed by the gearbox. Under impact loads, the output shaft of the wind turbine gearbox generates significant torsional stress, causing fatigue failure and resulting in a high failure rate. Accurately analyzing the load and fatigue life of the output shaft of wind turbine gearbox is crucial for the reliability research of wind turbine gearbox. However, currently the load analysis methods for the output shaft of wind turbine gearboxes mainly rely on simulation, resulting in significant errors compared to actual operating conditions. Therefore, this article takes a 1.5 MW wind turbine gearbox as the carrier, statistically analyzes the actual operating data of its wind farm, uses rainflow counting method and hypothesis testing method to obtain the load law of different loads on the output shaft of the wind turbine gearbox, and predicts its life using structural fatigue life analysis method based on this. The life prediction results meet the design requirements of wind power gearboxes, and the research results are closer to reality, providing theoretical and practical support for the reliability analysis of wind power gearboxes.

     

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