煤矿铁路智能装车系统优化设计与应用

Optimization Design and Application of Intelligent Loading System for Coal Mine Railway

  • 摘要: 针对原煤矿铁路装车系统存在效率低、计量精度差、人工干预多等问题,该文设计了一套集智能感知、精准控制、动态调度于一体的煤矿智能铁路装车系统。系统通过多传感器融合感知技术实现煤量与车辆状态的实时监测,采用预测控制与自适应算法优化装车流程,结合智能调度系统缩短车辆对位与装载周期,最终实现装车过程的快速、精确协同提升。现场应用表明,该系统单节车厢装车时间≤45秒,计量误差控制在±0.5%以内,平均无故障运行时间≥1000小时,显著提升了煤矿铁路运输效率与经济效益,为煤矿散料装车智能化提供了可行方案。

     

    Abstract: In the view of the problems of low efficiency, poor metering accuracy and excessive manual intervention in the original coal mine railway loading system, this paper designs an intelligent coal mine railway loading system integrating intelligent perception, precise control and dynamic scheduling. The system realizes real-time monitoring of coal quantity and vehicle status through multi-sensor fusion perception technology, optimizes the loading process by adopting predictive control and adaptive algorithms, and shortens the vehicle positioning and loading cycle in combination with the intelligent scheduling system, ultimately achieving rapid, accurate and coordinated improvement of the loading process. Field application shows that the loading time of a single carriage of the system is ≤45 seconds, the metering error is controlled within ±0.5%, and the average trouble-free operation time is ≥1000 hours. This system significantly improves the transportation efficiency and economic benefits of coal mine railways, and provides a feasible solution for the intellectualization of bulk material loading in coal mines.

     

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