基于数据孪生虚拟场景映射的数控机床热误差补偿研究

Research on Thermal Error Compensation of CNC Machine Tools based on Data Twin Virtual Scene Mapping

  • 摘要: 为有效提高数控机床的加工精度,提出基于数据孪生虚拟场景映射的数控机床热误差补偿研究。构建数字孪生模型,通过在机床关键部位布置温度等传感器,实时采集实际机床的运行数据,并同步映射至数字孪生模型中。运用采集到的数据构建神经网络模型以实现数控机床热误差的预测。将神经网络模型预测的热误差值作为PID控制器的输入,根据预设的加工精度要求设定目标误差值。PID控制器根据当前误差、误差变化率等参数,实时计算出热误差补偿量,并将其反馈至数控机床的控制系统,完成机床的热误差补偿。实验结果表明:基于数据孪生虚拟场景映射的数控机床热误差补偿方法具有较高的补偿率和稳定性,为高精度数控加工提供了有力的技术支持。

     

    Abstract: In order to effectively improve the machining accuracy of CNC machine tools, a research on thermal error compensation of CNC machine tools based on data twin virtual scene mapping is proposed. Build a digital twin model by placing temperature sensors in key parts of the machine tool to collect real-time operational data and synchronously map it to the digital twin model. Construct a neural network model using collected data to predict thermal errors in CNC machine tools. Use the predicted thermal error value of the neural network model as the input of the PID controller, and set the target error value according to the preset machining accuracy requirements. The PID controller calculates the thermal error compensation amount in real time based on parameters such as current error and error change rate, and feeds it back to the control system of the CNC machine tool to complete the thermal error compensation of the machine tool. The experimental results show that the thermal error compensation method for CNC machine tools based on data twin virtual scene mapping has high compensation rate and stability, providing strong technical support for high-precision CNC machining.

     

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