一种食品分包装置的机械设计与解析研究

Mechanical Design and Analysis Research of a Food Packaging Device

  • 摘要: 为提高食品的包装效率、连续性和称重精度,针对市面上传统自动分包机的机械结构和特点,面向批量生产,设计了一种新型多功能食品分包机。首先,通过分析食品包装的流程,采用组合创新的方法,确定了新型分包机的总体机械结构,实现了总体方案的创新。随后,根据总体结构方案,利用 SolidWorks 完成整机建模,并对关键零部件进行了运动学分析和动力学仿真。在此基础上,基于上袋机构建立数学模型,采用蚁群算法对其结构进行优化,并结合 Matlab 软件进行仿真验证。同时,对张袋模块进行了功能优化:当包装袋袋口即将被上袋机构打开时,曲柄滑块机构驱动刀具沿滑槽竖直向下伸入包装袋,并随上袋机构向两侧平移,从而辅助完成张袋。结果表明,优化后的上袋机构具有良好的急回特性和传力性能,而改进后的张袋方式有效提高了张袋成功率。

     

    Abstract: To improve the efficiency, continuity, and weighing accuracy of food packaging, a new multifunctional food portioning machine was designed for mass production, focusing on the mechanical structure and features of traditional automatic portioning machines available on the market. First, by analyzing the food packaging process and applying a combinatorial innovation approach, the overall mechanical structure of the new portioning machine was determined, achieving an innovative overall scheme. Based on this structure, the entire machine was modeled in SolidWorks, and kinematic analysis as well as dynamic simulation of key components were carried out. On this basis, a mathematical model of the bag-loading mechanism was established, and its structure was optimized using the Ant Colony Algorithm, with simulation verification performed in Matlab. Meanwhile, the bag-opening module was functionally improved: as the bag mouth is about to be opened by the bag-loading mechanism, a crank-slider mechanism drives a tool to extend vertically downward along a sliding groove into the packaging bag and translate sideways with the bag-loading mechanism, thereby assisting in the bag-opening process. The results show that the optimized bag-loading mechanism exhibits excellent quick-return characteristics and force transmission performance, while the improved bag-opening method effectively enhances the success rate of bag opening.

     

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