一种食品分包装置的机械设计与解析研究

Research on Mechanical Design and Analysis of Subcontracting Devices Driven by Bionic Algorithms

  • 摘要: 为提高食品的包装效率、连续性和称重精度,针对市面上传统自动分包机的机械结构和特点,面向批量生产,设计了一种新型多功能食品分包机。通过分析食品包装的流程,采用组合创新的方法,确定了新型分包机的总体机械结构,实现了总体方案的创新。根据新型分包机的总体结构方案,通过SolidWorks完成整体模型的建模,并对其关键零部件进行了运动分析和动力学仿真。基于上袋机构建立数学模型,通过蚁群算法对其进行结构优化,并结合Matlab软件进行仿真分析,结果显示该上袋机构具有良好的急回特性、传力性能。对张袋模块进行功能优化,当包装袋袋口即将被张袋机构打开时,通过曲柄滑块机构推动刀具在滑槽中竖直向下运动以伸入包装袋中,同时跟随张袋机构向包装袋两侧平移,以辅助打开包装袋。该张袋方式在一定程度上提高了张袋的成功率。

     

    Abstract: In order to improve the packaging efficiency, continuity, and weighing accuracy of food, a new multi-functional food subcontracting machine has been designed for mass production, based on the mechanical structure and characteristics of traditional automatic subcontracting machines on the market. Through analyzing the process of food packaging and adopting the method of combined innovation, the overall mechanical structure of the new subcontracting machine has been determined, realizing the innovation of the overall scheme. According to the overall structural plan of the new subcontracting machine, the modeling of the overall model has been completed through SolidWorks, and the motion analysis and dynamics simulation have been performed on its key components. Based on the mathematical model of the bagging mechanism, the optimization of its structure has been carried out through the ant colony algorithm, and the simulation analysis has been conducted using Matlab software. The results show that the bagging mechanism has good quick-return characteristics and force transmission performance. The function of the bag opening module has been optimized. When the bag opening is about to be opened by the bagging mechanism, the cutter is pushed by the crank-slider mechanism to move vertically downward in the chute to enter the packaging bag, and meanwhile, it moves horizontally towards the sides of the packaging bag with the bagging mechanism to assist in opening the bag. This bag opening method has improved the success rate of bag opening to a certain extent.

     

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