抓料机清场工况自适应液压系统的研究

Research on an Adaptive Hydraulic System for Clearing Operation Conditions of a Material Grabbing Machine

  • 摘要: 针对抓料机的两半式贝壳斗属具在散料装卸清场作业中易发生撞击或啃切物料堆放平台的现象,该文在分析抓斗闭合过程中运动轨迹的基础上,提出了一种适用于抓料机清场工况的自适应液压系统。此系统通过角位移传感器实时采集动臂、斗杆、抓斗等构件间的夹角来对工装装置的姿态进行判断,进而结合力学模型计算动臂浮动油缸的压力及流量需求,从而控制泵的斜盘摆角及浮动油缸的缸内压力,实现抓斗闭合过程中工作装置整体浮动升高,确保抓斗斗齿的运动轨迹与清理工作面完全重合。实践证明:动臂浮动液压系统具有充斗率高效、智能浮动提升、成本效益显著及应用前景广泛等特点。

     

    Abstract: To address the problem that the two-piece clamshell grab attachment of a material handling machine is prone to impact or gouge the material stacking platform during bulk material unloading and site-cleaning operations, this paper proposes an adaptive hydraulic system for site-cleaning working conditions based on an analysis of the motion trajectory during grab closing. The system uses angular displacement sensors to collect in real time the included angles among the boom, stick, and grab, enabling posture monitoring of the working device. Combined with a mechanical model, the pressure and flow requirements of the boom floating cylinder are calculated, thereby controlling the pump swash plate angle and the internal pressure of the floating cylinder. This allows the entire working device to float upward during the grab-closing process, ensuring that the motion trajectory of the grab teeth fully coincides with the cleaning working surface. Practical application demonstrates that the boom floating hydraulic system features high bucket filling efficiency, intelligent floating lifting capability, significant cost-effectiveness, and broad application prospects.

     

/

返回文章
返回