轮廓铣削加工过程中主轴转速对表面粗糙度的影响

Influence of Spindle Speed on Surface Roughness in Contour Milling Process

  • 摘要: 为研究轮廓铣削加工中主轴转速对工件表面粗糙度的影响,搭建了相应的加工检测试验系统。以主轴转速为试验变量,保持其余工艺参数不变,分别在转速2 000、3 000、4 000、5 000 r/min下开展四组对比试验,并同步采集工件振动信号。试验结果表明:随着主轴转速升高,切削力逐渐减小,工件的最大振幅与平均振幅均有所降低;切削刃在工件表面的滑移距离缩短,滑移摩擦减弱,进而使表面粗糙度值减小,表面质量得到改善。该结论可为铣削加工中主轴转速的合理选取提供参考依据。

     

    Abstract: To investigate the effect of spindle speed on workpiece surface roughness in contour milling, a corresponding machining and testing system was established. With spindle speed as the variable and other process parameters kept constant, four groups of comparative experiments were carried out at rotational speeds of 2 000, 3 000, 4 000 and 5 000 r/min, while vibration signals of the workpiece were collected synchronously. The experimental results show that with the increase of spindle speed, the cutting force decreases gradually, and both the maximum amplitude and average amplitude of the workpiece are reduced. The sliding distance of the cutting edge on the workpiece surface is shortened, and the sliding friction is weakened, thereby reducing the surface roughness value and improving the surface quality. The conclusions can provide a reference for the reasonable selection of spindle speed in milling.

     

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