电动三轮环卫车车架疲劳强度分析与试验研究

Structural Fatigue Strength Analysis and Experimental Research for Frame of Electric Three-Wheeled Sanitation Vehicle

  • 摘要: 电动三轮环卫车广泛应用于市政保洁、园林养护等工况,其车架作为主要承载结构,在实际使用中常出现强度不足问题。该文首先建立了某型电动三轮车车架结构的三维模型和有限元模型,确定了不同载重物料下结构外力和约束的施加位置,进行了树叶纸屑、淤泥污水和石块金属三种物料下的结构静强度仿真分析。然后在车架大应力区域粘贴应变片进行试验测试。验证表明,仿真分析结果与试验结果误差均小于6%,仿真分析结果的准确可靠。最后基于实测应力结果,借助Goodman疲劳极限线图,进行了车架结构的疲劳强度安全性评估。研究结果表明,该型号电动三轮环卫车车架结构设计满足静强度和疲劳强度要求。所研究结果为电动三轮车车架结构设计与安全性评价提供了参考依据。

     

    Abstract: Electric three-wheeled sanitation vehicles are widely used in municipal cleaning and landscaping operations. As the primary load-bearing structure, the frame often experiences insufficient strength during actual service.In this study, a three-dimensional model and a finite element model of a certain type of electric tricycle frame were established. The application positions of external loads and constraints under different material loading conditions were determined. Static strength simulations of the structure were carried out under three types of loads: leaves and paper debris, sludge and sewage, and stones and metal materials.Strain gauges were then attached to the high-stress regions of the frame for experimental testing. The validation results show that the errors between the simulation results and experimental results are all less than 6%, indicating that the simulation analysis is accurate and reliable.Based on the measured stress data and with the aid of the Goodman fatigue limit diagram, the fatigue strength safety of the frame structure was evaluated. The research results demonstrate that the frame design of this type of electric three-wheeled sanitation vehicle meets the requirements for both static strength and fatigue strength. The findings provide a reference for the structural design and safety evaluation of electric tricycle frames.

     

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