电动三轮环卫车车架疲劳强度分析与试验研究

Structural Fatigue Strength Analysis and Experimental Research for Frame of Electric Three-Wheeled Sanitation Vehicle

  • 摘要: 电动三轮环卫车在市政保洁、园林养护等工况下得到了广泛应用,车架结构作为环卫车主要受力部件,在实际应用中存在普遍的强度不足问题。建立某型电动三轮车车架结构三维模型和有限元模型,确定不同载重物料下结构外力和约束的施加位置,进行了树叶纸屑、淤泥污水和石块金属三种物料下结构静强度仿真分析。在车架大应力区域粘贴应变片,进行试验测试。仿真分析结果与试验结果误差均小于6%,验证了仿真分析结果的准确性。基于实测应力结果,借助Goodman疲劳极限线图,进行了车架结构的疲劳强度安全性评估。研究结果表明,该型号电动三轮环卫车车架结构设计满足静强度和疲劳强度要求。本文研究结果和结论为电动三轮车车架结构设计与安全性评价提供了参考依据。

     

    Abstract: Electric three wheeled sanitation vehicles have been widely used in municipal cleaning, garden maintenance and other working conditions. The frame structure, as the main load-bearing component of sanitation vehicles, has a common problem of insufficient strength in practical applications. Establish a three-dimensional model and finite element model of the frame structure of a certain type of electric tricycle. Determine the application positions of external forces and constraints on structures under different load materials. Static strength simulation analysis was conducted on structures made of three materials: tree leaves, paper scraps, sludge, sewage, and stone metal. Stick strain gauges in the high stress area of the frame for testing. The error between the simulation analysis results and the experimental results is less than 6%, which verifies the accuracy of the simulation analysis results. Based on the measured stress results, the fatigue strength safety assessment of the frame structure was carried out using the Goodman fatigue limit line diagram. The research results indicate that the frame structure design of this model of electric three wheeled sanitation vehicle meets the requirements of static strength and fatigue strength. The research results and conclusions of this article provide a reference for the structural design and safety evaluation of electric tricycle frames.

     

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