一种地铁列车齿轮箱可靠性研究

Research on the Reliability of a Subway Train Gearbox

  • 摘要: 地铁齿轮箱在工作中受冲击载荷的作用,会对齿轮箱的可靠性和使用寿命产生影响。为了研究冲击载荷对齿轮箱的影响,该文通过SolidWorks建立了齿轮箱三维模型和有限元应力分析,采用响应面筛选出了对应力影响较大的尺寸,采用CCD实验设计方法进行了样本计算,通过非参数回归拟合出了对应的响应面模型;结合Monte Carlo法对响应面抽样得出了超常工况与短路工况下等效应力的概率密度函数,并使用应力-强度干涉理论得出了箱体的静态可靠度,进一步利用顺序统计量理论得出了箱体的动态可靠度。

     

    Abstract: The metro gearbox is subjected to impact loads during operation, which affects the reliability and service life of the gearbox. To study the impact of impact loads on the gearbox, this paper established a three-dimensional model of the gearbox and conducted finite element stress analysis through SolidWorks. The response surface method was used to screen out the dimensions that have a greater impact on stress, and the CCD experimental design method was adopted for sample calculation. The corresponding response surface model was fitted through non-parametric regression. Combined with the Monte Carlo method, the probability density function of the equivalent stress under the extreme and short-circuit conditions was obtained by sampling the response surface. The static reliability of the box was obtained using the stress-strength interference theory, and the dynamic reliability of the box was further obtained by using the order statistics theory.

     

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