城镇污水处理厂细格栅除污机技术改造方案设计

Technical Retrofit Design of Fine Grid Debris Remover for a Municipal Wastewater Treatment Plant

  • 摘要: 某乡镇污水处理厂细格栅因栅隙过大(5 mm)无法有效拦截进水中的细小塑料碎片(1~5 mm),导致下游刮泥机、搅拌器等设备频繁堵塞,严重影响污水处理系统的稳定运行。针对此问题,从机械设计角度提出将筛网更换为2 mm孔径304不锈钢冲孔板,并配置中水高压自动冲洗系统的技术改造方案。通过对过流能力、水头损失及筛板强度进行详细的校核计算,确认该方案在技术上完全可行。同时与沉砂池增设打捞装置方案进行设备级对比分析,验证了改造方案的合理性与经济性。在此基础上,提炼了针对细碎漂浮物拦截的细格栅选型设计方法。本方案目前处于技术论证阶段,可为同类污水处理厂格栅设备升级提供实用的技术参考。

     

    Abstract: The fine grid of a township wastewater treatment plant failed to effectively intercept fine plastic debris of 1–5 mm due to its oversized grid gap (5 mm), resulting in frequent clogging of downstream equipment such as sludge scrapers and mixers, which severely impacted the stable operation of the treatment system. To address this issue, a technical retrofit scheme was proposed from the perspective of mechanical design, which involves replacing the screen with a 2 mm aperture 304 stainless steel punched plate and equipping it with a reclaimed water high-pressure automatic flushing system. Through detailed calculations of flow capacity, head loss, and screen strength, the scheme is confirmed to be technically feasible. A comparative analysis at the equipment level with the scheme of adding a collection device in the grit chamber verifies the rationality and economic efficiency of the retrofit. On this basis, a design method for the selection of fine grids targeting the interception of fine floating debris is summarized. Currently at the stage of technical demonstration, this scheme can provide practical references for the grid equipment upgrade of similar wastewater treatment plants.

     

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